CLOCKWORKS MAINTENANCE MONITOR provides a tailor-made, reliable, and cost effective platform from which a professional and focused Maintenance Operation could be launched. Intelligence is added to Engineering and Maintenance related stoppages on a specific resource.

The system provides the platform for the capturing of essential Engineering related information, real time, at the right level of detail.

The system focuses on Manitenance Performance on the Shop Floor and impacts directly on the following business areas:

• Production Planning and Control;
• Product Costing;
• Quality Control;
• Maintenance Planning and Control;
• Reliability Centred Maintenance.

CLOCKWORKS MAINTENANCE MONITOR focuses on Engineering and Maintenance related stoppages on specific resources.  All work performed in order to minimize time loss is captured in a structured, user-friendly format.

CLOCKWORKS MAINTENANCE MONITOR could be operated on any of the following ways:

• Electronically linked to CLOCKWORKS PRODUCTIVITY ANALYSER
• Stand alone System
• Combination of both

The system provides the following features:

• Custom system configuration to fit the client's unique conditions could be done within days
• Data capturing is performed either manually or via electronic interface
• Data validation is performed on all data to ensure data reliability
• The following standard reports and graphs are available for any combination of resources and products over any selected time period for daily management as well as trend and analysis purposes
  • Mean time between failure (MTBF) and Mean time to repair (MTTR)
  • Utilization of Maintenance personnel
  • The time elapsed between request for maintenance time and maintenance start time
  • The time elapsed between maintenance end time and resource start time
  • The cost of specific jobs performed
  • The forecasting of expected breakdowns on part and component level
  • Report on oustanding jobs
  • Specific Maintenance Job Card information such as
    • Responsible maintenance employee name and number
    • Type of work requested (breakdown or planned maintenance)
    • Skill required (electrician, fitter, technician, boilermaker)
    • Date and time of request
    • Maintenance start time and date
    • Maintenance end time and date
    • Symptoms on arrival
    • Root Cause for failure
    • Corrective action taken
    • Parts used
    • Quantity of parts used
    • Number of maintenance employees involved in the performance of the corrective actions
  • The ability to design custom reports to satisfy specific needs.

CLOCKWORKS MAINTENANCE MONITOR provides the following benefits:

• A sound and reliable database that could be integrated with any other business system
• Real time engineering related information for planning and control purposes
• Standard, easy to read management reports and graphs that could be exported to any Microsoft application
• An analysis tool to focus on identifying problem areas
• The ability to formulate coherent continuous improvement programs.