We have created and established concepts to manage the Shop Floor effectively. Our
approach is based on tried and tested methods whereby accurate time standards are
established within a short time period at nominal costs. It is important that actual
performance is expressed in terms of time and measured against a realistic and achievable
time standard. While setting time standards we simultaneously focus on the measuring
and improvement of manufacturing methods and the optimisation of resources. Occurrence
of stoppages are identified and classified at the same time.
Through the development and successful implementation of our concepts and software,
we have proven time to be the only consistent unit measure limiting competitiveness.
Time is the leveller as each and every organisation is governed by the absolute
reality of a twenty-four hour day. Focusing on and economising on time as the scarcest
resource makes for good business logic as time is the most limiting obstacle to
competitiveness.
There are only three basic rules against which a manufacturing process should be
managed, namely:
We believe that the Shop Floor in a manufacturing environment is as important
as the field of play in sports. The absence of an accurate real time scoreboard
and discipline in either sport or manufacturing would at best result in perpetual
chaos, and inevitably the demise of the game. As there are players on the field
there are operators on the Shop Floor. Both have a common objective - to put as
many points on the scoreboard during the limited time available. When the whistle
goes, time is up for both players and operators alike. The measure of their collective
success is the points on the scoreboard. However, measurement for incremental improvement
in individual performance is not only limited to the points on the board, but rather
through detailed and sustained performance analysis of individual players on the
field.
Planning and assumptions with few exceptions are based upon an existing and usually
inherently flawed perspective assuming that efficiency and ulitilisation levels
of 100% are always achievable. We provide the measure and the management information
platform to break the mould that prevents competitiveness through scientific analysis
of the Shop Floor's performance.
Simplicity is the key. Measure output and input in a common commodity - money divided
by time.
Formula One racing provides an effective analogy as far as understanding the mechanics
of Time Based Performance Measurement. In fact the similarities between Formula
One and manufacturing go way beyond our initial comparison.
In simple terms, all the Formula One drivers on the track cover the same distance.
The driver who completes the distance in the shortest time wins the race. A badly
managed pit stop has serious negative implications on the driver's ability to
use time to enhance his competitive advantage. In a similar vein, a badly managed
set-up on the manufacturing Shop Floor has a similar impact on overall competitiveness.
Production of products equates to the Formula One racing. All the variables need
to be effectively managed to remain ahead of competitors. A car spinning out at
a corner mirrors bad quality in the manufacturing process. Similarly a machine stopped
clearly means that the game is over if it cannot restart, and even if it can get
going it is now way behind competitors.
Accounting practice has for decades simplistically measured inputs in money and
outputs in tons or units. The fact of the matter is that one can only measure the
real performance of a business in money or value-add terms over a specific period
of time. We provide the platform to reduce lost time and increase bottom line results.
|